PT. Semen Indonesia (Persero) Tbk is a company that produces cement and runs the production process 24 hours a day. The company uses Roto Packer in its packaging process. In carrying out machine maintenance efforts, the company has implemented a maintenance system, namely preventive maintenance. However, even though preventive maintenance has been carried out, the company still experiences downtime on the spring load cell components. Therefore, it is necessary to carry out an analysis in order to determine the time between breakdowns, breakdown times, and arrange optimal maintenance schedules for spring load cell components. This study uses the Reliability Centered Maintenance (RCM) method with the Kolmogorov-Smirnov test to develop preventive maintenance activities that have been scheduled by the company. The results obtained, for the spring load cell component, component replacement must be carried out every 4 days with a replacement time of 49 minutes and a reliability of 39.87%.

PT. Z is one of the companies that produces steel plates located in Surabaya, East Java. Production process at PT. The Z fully uses machines that operate 24 hours a day. The bottleneck in the steel plate production process is that there are often breakdowns caused by people, machines, and materials. In the engine factor, there is often a machine breakdown that makes production stop. The smooth running of the production process is disrupted due to damage to the production machine. High downtime often occurs due to repairs and replacement of components in certain machine parts. Therefore the machine needs maintenance / maintenance (maintenance). Among all production machines, rolling mill machines are the machines with the highest downtime rates. The components in the rolling mill machine that cause the highest downtime of 12,851 minutes are roll components. This study intends to make a scheduling plan for roll replacement on rolling mill machines. The methodology used in this study is Preventive Maintenance by calculating its reliability and making a schedule for replacing and maintaining the machine. The results showed that the average roll replacement every 6 days with 63.21% reliability, and the average roll replacement process time was 131 minutes.