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Ridhwan Dwi W; I Nyoman Lokajaya

Jurnal Kendali Teknik dan Sains 2023 International Forum of Researchers and Lecturers

Miwon Indonesia is one of the companies that started as a company in 1973, the company finally changed the company's name with PT. Daesang Ingredients Indonesia The research method used is Preventive Maintenance, in this study researchers analyzed the time between laminating machine damage to the Chamber Box Heater component, the data taken was the Laminating machine down time data in July – December 2022 The results of analysis and data processing showed that the level of component reliability, namely for the chamber box heater component of 0.5892 occurred on day 5. And while the press roll rewinder component obtained a reliability level of 0.5925 on day 7. And the results of the calculation of costs before preventive maintenance are obtained at a cost of Rp. 47,953,572 per 6 months and costs after preventive maintenance are obtained at Rp. 29,677,876 per 6 months. With a difference of Rp.18,285,696. From the results of preventive maintenance costs, it can reduce maintenance costs at PT. Daesang Ingredients Indonesia than before preventive maintenance calculations are carried out.

Martina De Pores Rio Gani; I Nyoman Lokajaya

Jurnal Kendali Teknik dan Sains 2023 International Forum of Researchers and Lecturers

PT. Z is one of the companies that produces steel plates located in Surabaya, East Java. Production process at PT. The Z fully uses machines that operate 24 hours a day. The bottleneck in the steel plate production process is that there are often breakdowns caused by people, machines, and materials. In the engine factor, there is often a machine breakdown that makes production stop. The smooth running of the production process is disrupted due to damage to the production machine. High downtime often occurs due to repairs and replacement of components in certain machine parts. Therefore the machine needs maintenance / maintenance (maintenance). Among all production machines, rolling mill machines are the machines with the highest downtime rates. The components in the rolling mill machine that cause the highest downtime of 12,851 minutes are roll components. This study intends to make a scheduling plan for roll replacement on rolling mill machines. The methodology used in this study is Preventive Maintenance by calculating its reliability and making a schedule for replacing and maintaining the machine. The results showed that the average roll replacement every 6 days with 63.21% reliability, and the average roll replacement process time was 131 minutes.

Risky Lazuardi Irsyad; Siti Mundari

Jurnal Kendali Teknik dan Sains 2023 International Forum of Researchers and Lecturers

PT. Nadha Karya Utama Indonesia, a company engaged in the manufacturing service industry that produces mild steel, located on Jl. Cold Hamlet, RT 04 RW 07, Ngronggot, Kab. Nganjuk, East Java. The purpose of this study is to plan the Roll Forming machine maintenance schedule in order to minimize maintenance costs. The method used in this study is using the Preventive Maintenance method. The calculation results obtain the reliability value of each component on the Roll Forming machine, namely 0.5 for the reliability of the Roll component, 0.5 for the Gear Box component, 0.5 for the Main Engine component, 0.46 for Bearings, and 0.5 for reliability Roll Stand. Determination of maintenance time intervals is based on Peventive Maintenance on Roll components for 37 days, Gear Boxes for 108 days, Main Machinery for 108 days, Bearings for 53 days, and Roll Stands for 146 days. Based on the calculation results, the total cost of maintenance before carrying out preventive with reliability is known to be Rp. 19,340,000, after carrying out preventive calculations with reliability is Rp. 13,120,139.10, it can be seen that before and after carrying out preventive calculations there is a difference in costs of Rp. 6,219. 860.9. From these results it is known that preventive maintenance can reduce the costs incurred by PT. Nadha Karya Utama Indonesia from before the Preventive Maintenance calculations were carried out.