Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications

Dwi Feriyanto ; Agus Wantoro ; Deny Prasetyo ; Very Dwi Setiawan ; Faizal Riza
International Journal of Industrial Innovation and... 📅 2025 Vol 1, No 2 🔗 DOI: 10.61132/ijiime.v1i2.397
Abstract
Background: The global energy transition requires low-carbon solutions that can be integrated into existing thermal systems without drastic infrastructure changes. Hydrogen blending in conventional combustion systems has emerged as a promising pathway to reduce carbon emissions while maintaining operational flexibility. Objective: This study aims to experimentally evaluate the effect of hydrogen blending ratios (0–100% by volume) on thermal efficiency, CO₂ emissions, and NOx emissions, and to determine the optimal blending range based on technical and economic feasibility. Methods: An experimental thermal system prototype was developed and tested under controlled conditions with three repetitions per operating point. Performance parameters included combustion temperature, fuel consumption rate, and thermal efficiency, while emissions of CO₂ and NOx were measured using a calibrated gas analyzer. Data were analyzed using descriptive statistics, one-way ANOVA at a 0.05 significance level, confidence interval estimation, and linear regression to examine the relationship between hydrogen fraction and emission reduction. Results: The findings indicate that increasing hydrogen fraction significantly improves thermal efficiency, reaching 87.5% at 100% hydrogen, while CO₂ emissions decrease linearly to zero. However, NOx emissions increase with higher hydrogen content due to elevated combustion temperatures. Statistical analysis confirms that hydrogen ratio has a significant effect on efficiency and emissions, with a strong linear correlation between hydrogen fraction and CO₂ reduction. A blending range of 40–60% hydrogen provides the most balanced performance in terms of efficiency improvement, emission reduction, and cost feasibility.
Keywords
CO₂ Emissions; Combustion System Optimization; Hydrogen Blending; NOx Emissions; Thermal Efficiency
How to Cite

Dwi Feriyanto, et al. (2025). Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications. International Journal of Industrial Innovation and Mechanical Engineering, 1(2). https://doi.org/10.61132/ijiime.v1i2.397

Dwi Feriyanto; Agus Wantoro; Deny Prasetyo; Very Dwi Setiawan; Faizal Riza, "Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications," International Journal of Industrial Innovation and Mechanical Engineering, vol. 1, no. 2, 2025.

Dwi Feriyanto; Agus Wantoro; Deny Prasetyo; Very Dwi Setiawan; Faizal Riza. "Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications." International Journal of Industrial Innovation and Mechanical Engineering, vol. 1, no. 2, 2025.

Dwi Feriyanto; Agus Wantoro; Deny Prasetyo; Very Dwi Setiawan; Faizal Riza. "Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications." International Journal of Industrial Innovation and Mechanical Engineering 1, no. 2 (2025).

Dwi Feriyanto, et al. (2025) 'Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications', International Journal of Industrial Innovation and Mechanical Engineering, 1(2). doi: 10.61132/ijiime.v1i2.397.

Dwi Feriyanto; Agus Wantoro; Deny Prasetyo; Very Dwi Setiawan; Faizal Riza. Experimental Investigation of Green Hydrogen Integration into Industrial Thermal Systems for Sustainable and Low Carbon Manufacturing Applications. International Journal of Industrial Innovation and Mechanical Engineering. 2025;1(2).

Artikel Terkait

Intelligent Cooling System Design for Main Ship Engines in Tropical Waters

R. Herlan Guntoro; Pargaulan Dwikora Simanjuntak

Legal and Human Resource Frameworks for Autonomous Vessel Operations: Regulatory Compliance and Seafarer Workforce Transition in Indonesian Archipelagic Waters

Tata Heru Prabawa

Thermal Material Analysis for High-Speed Vessel Components

Yok Suprobo; Larsen Barasa; Natanael Suranta

Biomass-Derived Surface Engineering of AISI 1020 Steel for Electromedical Applications

Robittah, Ahmad; Akbar Hariyono, Muhammad; Sabitah, A'yan; Achmadi Achmadi; Kusuma Wardani, Ika

The Role of Human Resources in Civil Engineering Infrastructure Development: A Literature Review

FA. Luky Primantari; Silvia Yulita Ratih Setyo Rahayu; Zandra Dwanita Widodo

Measurement of Sound Absorption Coefficient (SAC) and Transmission Loss (TL) in Cement-Bonded Particleboard Made From Coconut Coir

Rohny Setiawan Maail; Lydia Riekie Parera
Tren Sitasi Jurnal