Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI

Salmandhany ; Salman ; Tarman Tarman ; Afif Fawa Idul Fata
Jupiter: Publikasi Ilmu Keteknikan Industri, Tekni... 📅 2025 Vol 3, No 5 🔗 DOI: 10.61132/jupiter.v3i5.1103
Abstract
PT. YGI, an automotive manufacturing company, uses the Press Injection GB-36 machine in its production process. However, this machine frequently experiences failures, causing high downtime and reduced production efficiency. This study aims to identify the types of failures, determine the most critical components, and propose a maintenance system using the Reliability Centered Maintenance (RCM) approach. The method used is descriptive qualitative, involving FMEA (Failure Mode and Effect Analysis), Logic Tree Analysis (LTA), and maintenance action selection. Data were collected through observations, historical failure documentation, and interviews. The analysis results indicate that components such as the injection nozzle, heating, and clamping are the most critical, contributing over 80% of total failures based on Pareto analysis and the highest RPN values in FMEA. Proposed maintenance actions include Condition Directed and Time Directed approaches. Additionally, the maintenance system is supplemented with standard operating procedures (SOP) and routine inspection schedules to improve machine reliability and reduce production downtime. This study is expected to enhance the efficiency and productivity of the Press Injection GB-36 machine at PT. YGI through the appropriate implementation of RCM.
Keywords
Damage Analysis; Machine Maintenance; Press Injection GB-36; Production Downtime; Reliability Centered Maintenance
How to Cite

Salmandhany, et al. (2025). Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI. Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika, 3(5). https://doi.org/10.61132/jupiter.v3i5.1103

Salmandhany, Salman; Tarman Tarman; Afif Fawa Idul Fata, "Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI," Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika, vol. 3, no. 5, 2025.

Salmandhany, Salman; Tarman Tarman; Afif Fawa Idul Fata. "Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI." Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika, vol. 3, no. 5, 2025.

Salmandhany, Salman; Tarman Tarman; Afif Fawa Idul Fata. "Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI." Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika 3, no. 5 (2025).

Salmandhany, et al. (2025) 'Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI', Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika, 3(5). doi: 10.61132/jupiter.v3i5.1103.

Salmandhany, Salman; Tarman Tarman; Afif Fawa Idul Fata. Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI. Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika. 2025;3(5).

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